Precast Concrete Custom built Precast solutions from design to installation For all your sales & technical enquiries call us on: +44 (0) 28 6774 2216 Home Precast Precast Concrete Hollowcore Flooring Stairs and Landings Balconies and Terraces Beams and Columns Unrivalled Service from Mannok For walls narrower than 190mm, slabs must be tied together to allow for construction and manufacturing tolerances. Precast concrete can be used for floors, walls, or roofs of any building. After erection, the units are connected to the structure & the longitudinal joints are grouted.In some cases a cast in-situ structural topping screed is added. The price for structural precast concrete may start at $50 per linear foot for a 15-foot span and go up to $100 per linear foot for a 30-foot span. Precast floors are manufactured on high quality steel beds and, where appropriate, are suitable for direct decoration. For a full range of SafeTread anti-slip GRP products, including non-slip decking, non-slip flooring, anti-slip stairs, grating and fixings, please visit safetread.co.uk. We also use third-party cookies that help us analyze and understand how you use this website. EFFICIENT: APC products and services require only one inspection, saving time . Under 'News' there are examples of the many successful projects to which we have contributed. Rapid installation our teams can fit up to 300 square meters of hollowcore in a day (subject to site conditions). and lengths of up to 40ft. We also use third-party cookies that help us analyze and understand how you use this website. This cookie is set by GDPR Cookie Consent plugin. Necessary cookies are absolutely essential for the website to function properly. These cookies will be stored in your browser only with your consent. Off-site production of the wall products enabled crews on-site to assemble the house quickly. It does not store any personal data. The blocks were 32 cm wide and made in three different heights (10.5 cm, 12.5 cm, or 16.5 cm). Our precast hollowcore floors are available in sections 150, 200 and 250mm deep. The slabs are made by pouring standard concrete into a mold while under highly supervised conditions. This website uses cookies to improve your experience while you navigate through the website. Tubing - the water will circulate in tubing running beneath the floor in the concrete, under wood floors, or on a sub floor of wood, precast concrete, or slab-on-grade concrete. The cookies is used to store the user consent for the cookies in the category "Necessary". What is Cast-in-situ Concrete? To provide effective lateral restraint, slabs are built into parallel spanning walls with a continuous bed of mortar between slab and wall. No propping is required as the planks create an instant working platform other trades can gain instant access to continue their work. Prestressed flooring is the most effective type of flooring where large spans and shallow depths are desirable. The precast units of the structured profundities are utilized in the floor construction. The range of applications for Precast Concrete Floors: Floors, ceilings and flat roofs; Material data: Prefabricated prestressed hollow core slabs. At a depth of only 3mm, the SafeTread covers are both easy to install and remove and provide an ideal solution for ensuring a trip-free hazard to any precast hollowcore slab with pre-cut service holes. These cookies ensure basic functionalities and security features of the website, anonymously. Channel slopes can also be adapted to fit any . There are many reasons to use precast concrete products for construction, landscaping, and . Photo courtesy of Northeast Precast . Partially precast concrete floors are composed of a precast part & a cast in-situ part. Bison Precast is able to offer several solutions to incorporate balconies within a floor layout: additional reinforcement can be incorporated into hollowcore slabs to accept bolt-on steel balconies. There are three styles of pre-cast concrete floors: 1. Precast concrete floor systems have been waiting for a revolution. You'll be amazed to understand the options of floor are actually unlimited with polished concrete floors. These cookies will be stored in your browser only with your consent. With the improvement of precast concrete constructions procedure, the precast units like floor chunk floor section pillars or supports, lintels and so on., are as a rule effectively produced by different plants. Outstanding thermal properties and offers improved thermal efficiency in buildings. When it comes to precast floor systems, T-SLAB is the ideal solution for a wide range of applications. creating distinctive designs . Obviously, the simpler a structure is, the lower the cost per cubic yard. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. That means customers gain access to endless aesthetic options, a variety of precast finishes, unique architectural designs, and customization opportunities. From the initial design stages through to the completion of the works on site Flood Flooring maintained a very helpful, professional and competent manner. Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet. MPA Precast. The units are generally 1200 mm wide and the length remains up to 20m. Slabs are available in 100, 120, 150, 200, 300 and 400mm thicknesses. Precast Concrete Floor. T-SLAB offers a wide range of benefits to builders and architects alike, including the flexibility of cast-in-place concrete and improved structural performance compared to hollowcore. Wideslab and Plate Flooring O'Reilly Wideslab floors are Precast and Prestressed flooring elements which allow faster installation, less joints in flooring, and a smooth soffit finish. Our products can be seen in our nation's homes, roads, bridges, drainage systems, parks, Highrise buildings, stadiums and many more! Find details of our product range, which includes a wide range of precast concrete flooring solutions as well as a number of other precast products such as stair cores and balconies. Bespoke. This field is for validation purposes and should be left unchanged. T-SLAB is a new, patented precast concrete floor system designed to offer all the advantages of the industry's most effective building materials in a single, 100% precast solution. Can be used in all types of structure masonry, steel and concrete, Ideal structural section by reducing deadweight, Excellent sound reducing qualities and inherent fire resistance, Compatible with Robust Details for Part E of Building Regulations, Design support provided from concept through to project completion, Pre-bonded insulation (insulated hollowcore). The cookie is used to store the user consent for the cookies in the category "Other. The cookie is used to store the user consent for the cookies in the category "Analytics". The cookie is used to store the user consent for the cookies in the category "Performance". To install the cement pieces, just fix them to the wall and floor. Standard units can be provided for class 1 and 2A buildings with a nominal bearing of 75mm. This concrete is the best possible defense against residential insect infestation, including those that could seriously damage structures, like termites. The cookie is used to store the user consent for the cookies in the category "Analytics". (And for those of you more inclined to think in terms of cubic feet, there . Soffit smooth surface does not require. Prestressed Concrete Flooring. Note that the cores on opposing slabs need to line up to facilitate this detail. The T-SLAB is one of the latest examples of Roman building principles at work in the modern age. Upper surface smooth or rough. Some things to be aware of when looking at using precast concrete for a job include: Benefits of Precast Concrete. NiCore precast concrete floors and ceilings offer superior durability and natural sound attenuation that contributes to an overall safer and quieter living or work environment. In the event of a fire, the precast concrete will not get so hot as to drip molten particles and light other materials on fire. In addition, precast concrete flooring can prevent penetration of hazardous gasses such as carbon monoxide and won't support growth of toxic mold. Look for a track record of satisfied customer. Proprietary suspended ceiling systems can be hung from supports located between units. You also have the option to opt-out of these cookies. This cookie is set by GDPR Cookie Consent plugin. O'Reilly Wideslab panels differ from normal plate flooring by their extra width - 2.4 metres as opposed to 1.2 metres for our standard plate flooring product. The precast floor planks, used on the first and second floors, cover a continuous 28 feet - the entire width of the home. This technical guidance document addresses aspects of designing steel framed buildings with precast concrete floors. Alternatively, when a slim floor system is adopted to minimise the structural floor depth, the units may be supported on a wide bottom flange, or a wide . 65 Precast concrete floors. These cookies track visitors across websites and collect information to provide customized ads. The Easi-Span floor system is a floating foundation that is post-tensioned for added strength and durability. Types Of Precast Flooring Precast concrete is a versatile flooring product which has long been an efficient solution for a wide range of buildings. We have 150mm-thick solid prestressed slabs that incorporate top reinforcement to form the balcony and backspan slab as a single unit. To comply with disproportionate collapse requirement, open cores can be provided to allow the slabs to be tied to shear studs. 100mm-thick solid prestressed slabs can be used as permanent formwork for a cast in-situ balcony. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. Recent changes to FEMA's flood zoning and insurance guidelines make it clear that we can no longer afford to rebuild with the inferior building materials of the past. The nominal bearing for: Masonry: 100mm Steel: 75mm Concrete: 75mm. A special type of reinforced concrete structural element is the precast double T concrete beam (double-T beam), which is used as a vertical support element in floor and roof systems. Solid slab with no cores and reduced sound transmission, Approximately 50% of the total slab volume is lightweight concrete, More cost effective to produce, transport, and install, Offers fixed-end capability over load-bearing walls or beams thereby increasing load/span capacity, Unique shapes and features eliminate the need for cast-in-place, Mechanical, electrical, plumbing accommodation, Can incorporate steel embeds and block-outs during production, Can accommodate electric conduits and boxes, Projecting reinforcement for in-situ connections, For embed steel plates and related items as may be required, Solid zones with additional reinforcement can accommodate concentrated loads, Eliminates installation on top of slabs and expensive floor structures, Reduces costs by eliminating in-situ slab coring or drilling, Reduces crane lifts by as much as 5067% depending on bay configuration, Enables significantly faster installation, Improves interior/rebuilding possibilities. 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Uncategorized cookies are those that could seriously damage structures, like termites landscaping and... Are many reasons to use precast concrete floors are composed of a precast part & amp ; a cast balcony... Necessary cookies are those that are being analyzed and have not precast concrete floors classified into a as... Floors: 1 most effective type of flooring where large spans and shallow depths desirable. Gdpr cookie consent plugin where appropriate, are suitable for direct decoration should be left unchanged in buildings spans! Mortar between slab and wall shallow depths are desirable were 32 cm wide and the length remains up 20m... And, where appropriate, are suitable for direct decoration APC products and services require only one inspection saving! In 100, 120, 150, 200 and 250mm deep of any building ). Waiting for a revolution disproportionate collapse requirement, open cores can be provided to allow the slabs available. 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